High purity 99.9995% nitrogen generator with nitrogen purification
system
Introduction
1. Pressure Swing Adsorption Nitrogen making system
Pressure swing adsorption (PSA) is an advanced gas separate
technique,it is widely used in gas supply field in the world.
1 .1 Adsorbing material
Adsorbing material is the center part of PSA nitrogen
generator,Normally use the the Carbon Molecular Sieve,it can adsorb
the oxygen,CO2,water in the air,but can’t adsorb the nitrogen..
1.2 PSA principal
Because O2 and N2 these two gas molecule have diffusion rate
difference on the molecule sieve surface,O2 smaller diameter can
diffuse faster,most of them inlet micropore of CMS,the large
diameter N2 diffuse slowly,less of them can inlet ,use this
adsorption difference come true O2 and N2 separate.
| serial number | Patent No. | Patent No.( Accept No.) | patent families |
| 1 | PSA highly efficient starting device | Patent No.:ZL 2010 2 0139342.9 | utility model |
| 2 | Automatic control system of nitrogen generator with frequency
conversion | Patent No.:ZL 2012 2 0408277.4 | utility model |
| 3 | Exhaust gas recycling and utilization device | Patent No.:ZL 2013 2 0867590.9 | utility model |
| 4 | Automatic control device for nitrogen purity | Patent No.:ZL 2013 2 0867632.9 | utility model |
| 5 | PSA constant pressure constant regeneration system | Patent No.:ZL 2010 2 0139343.3 | utility model |
| 6 | PSA cyclone umbrella type honeycomb air flow diffusion device | Patent No.:ZL 2013 2 0139344.8 | utility model |
| 7 | PSA low decibel silencer | Patent No.:ZL 2013 209 39345.2 | utility model |
| 8 | Top gathering fountain type gas collecting device | Patent No.:ZL 2010 2 0569506.1 | utility model |
| 9 | Dynamic cylinder pressing device | Patent No.:ZL 2011 2 0015073.X | utility model |
PSA N2 making processing
(1) Inlet air:The air compressor press the air into transporting
pipe,then use the compressed air clarification system to remove the
water,oil,dust and so on,reach to air buffer tank,then pass through
air buffer tank into two adsorption tower.
(2) Adsorption: When air inlet adsorption tower,during the pressure
function,O2 and CO2 be adsorbed quickly.Formed N2 near the outlet
position.
(3) Air outlet :When the adsorption process working in the best
status(Adsorption N2:O2 is the smallest,open the outlet
valve,transport the N2 into N2 buffer tank.
(4) Average pressure:After finished exhaust,rest some N2 in the
tower,so let it into another tower adsorb again with new air.This
process is finished when the pressure of two tower is the same,so
called average pressure.
(5) Exhaust :After average pressure finished,need to releasing the
air which adsorb by CMS to be ready for next adsorption,the
programme will open the air releasing valve automatically,let the
pressure in the tower back to the original status,meanwhile release
the O2,CO2,so than the CMS can adsorb new air again.
(6) These two tower exchange work can got N2 purity 99.9 %
Please check below chart of CMS adsorb under different pressure of
O2 and N2 :
Application
Food packing, Food storing, Electric & Electronic industry,
Petro-gas & Oil field, Chemicals & Petro-chemicals, Coal-mine,
Metallurgy, Pharmacy, SMT, Fire-resistance, lab, Air driving, and
so on...
1. Metallurgy: For anneal protection, agglomeration protection,
nitrogenizing, furnace washing and blowing, etc. Used in fields
such as metal heating treatment, powder metallurgy, magnetic
material, copper process, metallic mesh, galvanized wire,
semiconductor, etc.
2. Chemical and new material industries: For chemical material gas,
pipeline blowing, gas replacement, gas protection, product
transport, etc. Used in fields such as chemical ,urethane elastic
fiber, rubber, plastic, tyre, polyurethane, biological technology,
intermediate, etc.
3. Electronic industry: For encapsulation, agglomeration, anneal,
deoxidization, storage of electronic products. Used in fields such
as peak welding, circumfluence welding, crystal, piezoelectricity,
electronic porcelain, electronic copper tape, battery, electronic
alloy material, etc.
